CHROME REDUCTION 1-1

BTS Batch Treatment Systems

The BTS Series Batch Treatment Systems are designed to implement a wide variety of flexible chemical treatment scenarios by batch treating a fixed water volume. Chemistry is dependent on the wastewater makeup and requires jar testing to verify proper chemical recipe(s) The BTS systems can also be provided as a manually operated system where volumes are slow to accumulate or project capital cost reduction is important. The system design provides a small footprint, low energy consumption, simple operation, adjustment and maintenance.  Customization, modifications & options are available to tailor the system to your project.

 

icon-pdfView BTS Batch Treatment Brochure

The BTS Series Batch Treatment Systems are designed to implement a wide variety of flexible chemical treatment scenarios by batch treating a fixed water volume. Chemistry is dependent on the wastewater makeup and requires jar testing to verify proper chemical recipe(s) The BTS systems can also be provided as a manually operated system where volumes are slow to accumulate or project capital cost reduction is important. The system design provides a small footprint, low energy consumption, simple operation, adjustment and maintenance.  Customization, modifications & options are available to tailor the system to your project.

Specifications

Specification Summary:

System model
Number of model sizes 
Process  types
Volume range offered     

Design Specification Summary

Performance   
Design criteria
Tank design
Solids hopper
Fittings
Fitting designations
Tank support
Chemical injection ports
Chemical metering pumps
Mixer
Mixer impeller
Sludge dewatering method
Sludge pumpout
Post dewatering pumpout

Controls

Enclosure
Mixer speed control
Power required
Amp range
Logic

Materials of Construction

Tank
Tank support
Piping
Steel testing
Steel Surface preparation
Steel Coatings

 

Enclosure
Standards used

Chemical reaction, agitation and settling with semi-automated or automated controls. System design is based on the chemistry being implemented.
Solids settling, pH adjustment, metals precipitation, reduction/precipitation, hydroxide settling, others.
Dependent on chemical process and jar testing outcome
Single reaction tank configuration, size scale up from jar testing
100, 250, 500, 1000, 2500 gallons (or custom sizing)

 

Per jar testing and process chemistry typical for application
TSS removal, metals precipitation, emulsion breaking, coagulation/flocculation/pH
Closed domed top, 16” removable access cover, cone bottom
Cone shaped bottom for solids accumulation
NPT or flanged depending on tank construction
Inlet, clean water decant outlet, sludge outlet , chemical injection ports, vent
Elevation stand provided to support tank
Number determined by chemical reaction process
Electric solenoid driven diaphragm type, number determined by chemical processes
Gear driven, variable speed control, TEFC motor, adjustable universal joint
Axial flow impeller(s) shaft mounted
Roll filter or filter press
Air operated diaphragm pump (provided with filter press)
Centrifugal pump with roll filter

 

NEMA 4
VFD
115V/1pH (or custom)
8-15 (dependent on system design)
Progressive multi-step, timed relay logic and/or PLR/PLC, customization available

 

Polyethylene, FRP, steel, stainless steel
Polyethylene, FRP, steel, stainless steel
Internal/external piping: PVC, FRP, steel, stainless steel
Dye penetrant
Interior surfaces will be prepared to an SSPC-SP10 blast. Exterior surfaces will be prepared to an SSPC-SP6 blast
Interior coating will be coated with Ameron Coal Tar Epoxy Amercoat.
Exterior coating shall be coated with Ameron primer, Amerlock. Final coat to be Ameron Amershield . Surface color to be Green RT-2203.

Steel or FRP, ANSI 61 grey enamel finish
AWS D1.1/1.1M, API, API-650, API-421, ANSI, IEC,AWS D1.6, UL, UL-508,UL-845,SSPC,ASME, CSA, NEMA,NFPA79, NEC

The BTS Series Batch Treatment Systems

are designed to implement a wide variety of flexible chemical treatment scenarios by batch treating a fixed water volume.
Chemistry is dependent on the wastewater makeup and requires jar testing to verify proper chemical recipe(s)
The BTS systems can also be provided as a manually operated system where volumes are slow to accumulate or project capital cost reduction is important.
The system design provides a small footprint, low energy consumption, simple operation, adjustment and maintenance.
Customization, modifications & options are available to tailor the system to your project.

Sequential Operation
The semi-automatic BTS system design sequential operation proceeds in a step by step manner:

1. Operator fills tank
2. All controls are set to automatic
3. Mixer is started
4. Operator pushes GO button, system starts.
5. System runs through coagulation/pH adjustment & flocculation operations automatically, concludes and triggers a cycle complete light on door (an audible buzzer is offered).
6. Mixer is turned off
7. Operator opens discharge valve, reacted volume drains through self-indexing de-watering filter. Filter fabric with de-watered sludge is deposited in a filter media bin as the flow is de-watered. The de-watering filter contains a pumpout pump that discharges filtered water to your desired point of discharge.
8. Operator pushes reset button, fills tank and starts next cycle.

BTS Models

BTS-50
BTS-100
BTS-200
BTS-300
BTS-500
BTS-750
BTS-1000
BTS-1500
BTS-2000
BTS-3000
BTS-4000
BTS-5000

*Model number indicates batch tank volume.

Options:

Influent Feed System:

Air operated, diaphragm pump with air controls or progressive cavity pump, sump level switches & Nema 4 control panel, 115V power offered. Electric diaphragm pumps available.

Effluent Pumpout:

Centrifugal pump with level switches & Nema 4 control panel, base mounted, 115/230/460V power offered. OS Effluent chamber must be expanded to accommodate pumpout or provision of an external pumpout tank.

Sludge Pumpout System:

Air operated, diaphragm pump with air controls & Nema 4 control panel, auto on/off timer, base mounted, 115V/1ph/60Hz power req’d. Progressive cavity pump system also available. 1 – 100 GPM.

Oil Pumpout System:

Air operated, diaphragm pump with air controls, level switches & Nema 4 control panel, base mounted, 115V/1ph/60Hz power req’d. Electric gear or progressive pump systems available. 1 – 100 GPM (larger if required)

Sludge Auger:

OS separator V-hopper(s) can be provided with a sludge auger. System consists of stainless steel shafts with coated steel screw auger(s) driven by a slow speed gear motor drive assembly. The auger extends the full length of the solids hopper(s) and conveys solids to the sludge outlet. A Nema 4 on/off control box is provided, power required: 230 or 460V/3ph/60Hz.

Freeze Protection:

Immersion heaters mounted through tank wall. Each heater has an independent thermocouple well, 0-100 deg. F thermostat and Nema 1 (or optional Nema 4) housing. 230/460V/3ph/60Hz power req’d.

Retpak Secondary Coalescer:

High surface area, reticulated, secondary coalescing media for polishing flow after standard Flopak media.

Oil Sight Glass:

Two automatic, brass valves with tempered sight glass and protection rods mounted in oil reservoir. If glass is broken check ball stops outflow from reservoir.

External Sight / Level Glass:

An externally mounted clear PVC sight tube is provided with multi-point level switch for indication or pump control of oil or water. Switch is removable for cleaning and inspection.

Elevation Stand:

Epoxy coated steel stand or legs to elevate tank to desired level. Standard deck height is 30″. Full platforms & walkways with ladders or stairways can be designed where required or desired.

High Temperature Design:

Flopak coalescing media and any piping is constructed of a combination of CPVC &/or polypropylene (or other materials) for temperature resistance up to 200? F.

Alternate Media Construction:

Standard Flopak media is PVC. HPVC, polypropylene, glass-coupled polypropylene and 304/316 stainless media is available. Contact PAE to determine proper media type for your application. Media plate spacing is available in 1/2″, 3/4″ & 1.2″.

External Storage/Feed Tanks:

A wide variety of tank volumes can be supplied for your water, product and sludge holding needs. Flat bottom and cone bottom designs constructed in polyethylene, fiberglass, steel & stainless steel can be provided.

Effluent Filter Systems:

Solids filter systems can be provided to remove filterable solids from the separator effluent. Contact Pan America to determine proper filtration needs for your application.

AQAM Filter Systems:

AQAM (Alkyl Quaternary Ammonium Montmorillonite) filter systems can be provided to remove trace hydrocarbons, sheens, DNAPLs, slightly soluble chlorinated hydrocarbons and high molecular weight organics from the separator effluent. Contact Pan America to determine proper filtration needs for your application. Can be used to protect and increase GAC lifespan.

Carbon Filtration Systems:

GAC carbon filters can be provided to remove contaminants after the separator. Contact Pan America to determine proper system needs for your application.

Emulsion Cracking Systems:

Emulsion cracking systems can be provided to remove oil-in-water emulsions prior to the separator. Contact Pan America to determine proper system needs for your application.

pH Adjustment Systems:

pH adjustment systems can be provided to maintain pH levels prior to or after the separator. Contact Pan America to determine proper system needs for your application.

System Containerization:

OS separators with any options can be installed in a 20 or 40’ shipping container(s) to simplify system provision and field implementation. System would include the complete mounting, piping and wiring of the system in one or more container as required by the project.

Trailer Mounting:

OS separators can be mounted on a trailer for system mobilization. Trailer design generally includes corner leveling jacks, bubble levels, walkway, toolbox, electric or hydraulic brakes, piping and wiring of options.

Field Skid Mounting:

OS separator system can be mounted to a mobile skid with leveling for quick field mobilization.

Skid Mounted System:

OS separators can be combined with our other treatment equipment and options into a fully integrated, custom designed system completely mounted, plumbed and wired to a system skid. To simplify your need to do the wiring and plumbing on site, reducing your time frames and on site costs, we design around your requirements.

Vent Scrubber:

Separator vapors can be extracted and scrubbed prior to discharge to atmosphere to remove VOC content.

Level Sensors:

Level sensors can be provided to detect water and oil/fuels. One or more sensor points can be provided to perform various functions such as high level, low level, pump on/off based on liquid levels and level detection for DCS controls or other functions based on your needs.

Class 1 Div 1 & 2:

Electrical systems can be designed for installation in class 1 div 1 & 2 group C/D environments.

Applications

– Machining coolant water
– Floor cleaning water
– Chemical Industrial water
– Paint finishing wastewater
– Emulsified wastewater
– Chromium reduction
– R.O. & ion exchange regenerants
– Aircraft maintenance

Performance

The BTS Batch treatment System performance is based on the waste contaminant(s) and jar testing of the particular waste makeup.


Pan America Environmental, Inc
2309 N. Ringwood Rd., Ste G, McHenry, IL 60050 USA
815.344.2960   •   panam@panamenv.com

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